Full Automatic Waste Tire Recycling Production Line
Turn Scrap Tires into Valuable Resources – Rubber Powder, Granules, TDF. Achieve 99.8% recycling efficiency with zero secondary pollution and maximum ROI.
See Our Complete Production Line in Action
Watch how our automated system transforms waste tires into valuable rubber powder with 99.8% efficiency
Challenges in Waste Tire Management
Environmental Regulations
Stricter environmental laws require proper disposal of waste tires to prevent soil and water contamination.
High Processing Costs
Traditional disposal methods are expensive and don't recover valuable materials from waste tires.
Storage & Space Issues
Accumulating waste tires consume valuable space and create fire hazards in storage facilities.
Our Complete Solution
100% Automated Processing
Fully automatic production line reduces labor costs and ensures consistent high-quality output.
Energy Efficient Design
Advanced technology minimizes power consumption while maximizing throughput and profitability.
High-Value End Products
Convert waste into profitable rubber powder, steel wire, and TDF with multiple revenue streams.
Tire Recycling Process Flow
Our comprehensive 5-step process transforms waste tires into valuable materials with maximum efficiency and zero environmental impact.
Tire Pre-processing (Debeading)
Waste tires are fed into the debeading machine to remove steel beads and prepare them for the shredding process. This crucial first step ensures optimal processing efficiency.
Primary Shredding
Double shaft shredder breaks down whole tires into smaller chips (50-100mm). Heavy-duty cutting blades ensure efficient processing of all tire types including truck tires.
Steel Wire Separation
Powerful magnetic separators extract steel wire with 99.8% purity. The clean steel wire is collected separately as a valuable byproduct for steel recycling.
Fine Grinding & Pulverizing
Rubber granulator and pulverizer reduce tire chips to fine rubber powder (10-100 mesh). Adjustable settings allow production of different particle sizes for various applications.
Final Screening & Separation
Vibrating screens and air classifiers separate rubber powder by particle size and remove any remaining fiber. Final products are automatically packaged and ready for shipment.
High-Quality Materials for Multiple Industries
Rubber Powder
10-50 mesh fine powder
- • Sports flooring
- • Playground surfaces
- • Rubber mats
- • Molded products
Rubber Granules
1-6mm particles
- • Modified asphalt
- • Running tracks
- • Artificial turf infill
- • Construction materials
Steel Wire
99.8% purity
- • Steel recycling
- • Construction rebar
- • Wire products
- • Scrap metal trade
TDF (Tire Derived Fuel)
High calorific value
- • Cement kilns
- • Power plants
- • Industrial boilers
- • Alternative fuel
Revenue Breakdown per Ton of Processed Tires
Multiple revenue streams maximize your return on investment
Technical Specifications & Performance Data
Production Line Specifications
| Processing Capacity | 1-5 tons/hour (customizable) |
| Final Product Size | 10-50 mesh (adjustable) |
| Tire Input Types | Car, truck, OTR, motorcycle |
| Power Consumption | 150-400 kW (capacity dependent) |
| Installation Area | 2000-5000 m² (layout dependent) |
| Automation Level | Fully automatic with PLC control |
| Steel Wire Purity | ≥99.8% |
| Environmental Impact | Zero secondary pollution |
Performance Metrics
ROI Analysis
Global Success Stories
Proven results across 20+ countries worldwide
Southeast Asia Project
5 T/H production line processing 40,000 tires annually
European Facility
3 T/H line specializing in premium rubber powder
Middle East Operation
1 T/H compact line for local tire processing
Value-Added Services & Lifetime Support
From initial consultation to ongoing maintenance, we provide comprehensive support to ensure your success.
Plant Design & Layout
Custom plant design optimized for your site conditions and production requirements.
Installation & Commissioning
Professional installation team ensures proper setup and optimal performance from day one.
Training & Certification
Comprehensive operator training and safety certification for your technical team.
Lifetime Technical Support
24/7 technical support, remote diagnostics, and preventive maintenance programs.
Additional Value Services
Ready to Start Your Tire Recycling Business?
Get a customized quote for your waste tire recycling production line. Choose from 1T/H, 3T/H, or 5T/H capacity options with complete plant layout design.
Request Detailed Quote
Get a customized proposal with technical specifications, pricing, and ROI analysis